Introduction – RTV Coating Hyosung Khavda Project
RTV coating at Hyosung site was successfully executed by Agile Microsys Pvt. Ltd. to enhance insulator performance and protect high-voltage equipment from dust, moisture and pollution in the Khavda project area.
In outdoor substations and heavy industrial zones, pollution deposits create conductive layers on insulators, leading to leakage current and flashover risks. RTV silicone coating forms a hydrophobic protective layer that ensures long-term electrical safety and reliability.
You can explore our complete industrial insulation protection services on our official website:
https://agilemicrosys.com/
RTV Coating Hyosung Khavda – Project Background
The Hyosung Khavda industrial facility operates under continuous electrical load with high-voltage transmission infrastructure.
Key environmental challenges at the site included:
- High dust and industrial pollution
- Coastal humidity and moisture
- Chemical contaminants
- Continuous high voltage stress
To overcome these challenges, a preventive insulation protection solution was required.
RTV Coating Hyosung Khavda – Project Overview
The RTV Coating Hyosung Khavda solution was implemented to:
- Improve insulation reliability
- Reduce leakage current
- Prevent flashover incidents
- Extend equipment life
RTV silicone coating provides:
✔ Hydrophobic surface protection
✔ Self-cleaning insulation layer
✔ Improved electrical performance
✔ Long-term durability
RTV Insulator Coating Work at Hyosung Khavda
Agile Microsys executed coating on:
- Substation insulators
- Switchyard structures
- Transformer bushings
- Outdoor high-voltage equipment
This ensured complete insulation protection across the facility.
RTV Coating Application Process at Hyosung Khavda
1. Surface Cleaning of Insulators
All insulators were cleaned to remove dust, oil, and contamination.
2. Controlled RTV Silicone Spray Coating
Uniform silicone coating applied using industrial spray equipment.
3. Thickness Testing and Quality Check
Coating thickness verified for long-term durability.
4. Electrical Performance Testing
Leakage current and insulation performance tested after application.
Results of RTV Coating Hyosung Khavda Project
After project completion, the plant achieved:
✔ Reduced leakage current
✔ Improved insulation reliability
✔ Lower maintenance requirement
✔ Increased equipment life
✔ Enhanced operational safety
Why RTV Coating is Important for Industrial Plants
Industrial power systems operate in polluted environments where insulation degradation is common.
RTV silicone coating ensures:
- Stable high-voltage insulation performance
- Reduced risk of outages
- Improved performance in humidity
- Lower maintenance and cleaning cost
You can also explore our complete RTV silicone coating service here:
https://agilemicrosys.com/rtv-silicone-high-voltage-insulator-coating/
About Agile Microsys Pvt. Ltd.
Agile Microsys Pvt. Ltd. provides advanced electrical reliability solutions including:
✔ RTV Silicone Coating
✔ Thermal Imaging Inspection
✔ Electrical Safety Audit
✔ Industrial Monitoring Systems
You can also explore our project updates and case studies on our LinkedIn page:
https://www.linkedin.com/company/agilemicrosys
Watch our on-site coating and inspection work on our YouTube channel:
https://www.youtube.com/@AgileMicrosys
Conclusion – RTV Coating Hyosung Khavda
The RTV Coating Hyosung Khavda project demonstrates how preventive insulation coating significantly improves electrical safety, reduces maintenance, and increases the life of high-voltage assets.
With expert execution from Agile Microsys Pvt. Ltd., industries can maintain reliable power systems and ensure long-term insulation protection in harsh environments.
With RTV coating at Hyosung site, the substation now operates with improved insulation reliability and reduced maintenance needs
