Agile Microsys Pvt. Ltd. successfully completed an advanced RTV Coating Application at Techno Bhuj to enhance insulation performance, prevent flashover, and improve long-term reliability of outdoor electrical systems.
This project was designed to protect critical substation components from environmental contamination, moisture, and electrical leakage using high-quality RTV silicone coating technology.
This RTV Coating Application at Techno Bhuj was executed to ensure long-term insulation protection in challenging environmental conditions.
Project Background – RTV Coating Application at Techno Bhuj
Techno Bhuj operates in a challenging outdoor environment where dust, pollution, humidity, and coastal conditions can reduce insulation performance.
Over time, these environmental factors lead to:
- Surface contamination on insulators
- Leakage current formation
- Flashover risks
- Increased maintenance requirements
To overcome these issues, a high-performance RTV coating solution was required to extend equipment life and improve operational safety.
What is RTV Coating Application?
RTV (Room Temperature Vulcanizing) silicone coating is a protective layer applied on insulators and electrical equipment to provide:
- Hydrophobic surface protection
- Anti-tracking resistance
- Leakage current reduction
- Long-term insulation reliability
This technology ensures that water does not form a conductive film on insulator surfaces, reducing the chances of flashover.
Learn more about RTV coating solutions on our website: https://agilemicrosys.com/rtv-silicone-high-voltage-insulator-coating/
Project Objectives of RTV Coating Application
The primary goals of this project were:
- Improve insulation performance in outdoor conditions
- Prevent flashover and electrical discharge
- Reduce maintenance and cleaning frequency
- Extend life of insulators and bushings
- Increase system reliability and safety
RTV Coating Solution Implemented
Agile Microsys deployed industrial-grade RTV silicone coating material suitable for harsh environments.
The solution included:
- Surface cleaning and preparation
- Application of RTV coating using spray method
- Uniform coating thickness control
- Quality inspection and curing
This ensured maximum performance and durability of the insulation system.
Step-by-Step Application Process
1. Surface Preparation
All insulators were cleaned to remove dust, grease, and contaminants before coating.
2. RTV Coating Application
A controlled spray technique was used to apply uniform RTV coating across all surfaces.
3. Thickness & Quality Check
The coating thickness was verified to ensure proper insulation performance.
4. Final Inspection & Testing
The system was inspected after curing to confirm hydrophobic behavior and coating quality.
Key Benefits of RTV Coating Application
After successful application, Techno Bhuj experienced:
✔ Improved hydrophobic insulation performance
✔ Reduced leakage current and flashover risk
✔ Lower maintenance and cleaning costs
✔ Increased equipment life
✔ Better reliability in outdoor conditions
Why RTV Coating is a Smart Investment
RTV coating is not just protection — it is a preventive maintenance solution that:
- Reduces operational risk
- Improves system uptime
- Saves long-term maintenance costs
Industries operating in polluted, coastal, or dusty environments benefit the most from this technology.
About Agile Microsys Pvt. Ltd.
Agile Microsys Pvt. Ltd. is a leading provider of:
- RTV Coating Solutions
- Thermal Imaging Systems
- Electrical Safety Monitoring
- Industrial Automation Solutions
We help industries across India improve safety, reliability, and operational efficiency.
Visit our official website:https://agilemicrosys.com/
Project Media & Links
Watch our RTV coating project video on YouTube:
https://www.youtube.com/@AgileMicrosys
Explore more projects on LinkedIn:
https://www.linkedin.com/company/agilemicrosys
Conclusion
The RTV Coating Application at Techno Bhuj demonstrates how advanced insulation protection technology can significantly enhance electrical system performance in harsh environments.
By applying high-quality RTV silicone coating, Agile Microsys Pvt. Ltd. helped the client achieve improved safety, reduced maintenance, and long-term operational reliability.
