




Introduction to RTV Coating Application
RTV Coating Shree Cement project was successfully executed by Agile Microsys Pvt. Ltd. to enhance insulation reliability and protect electrical equipment from environmental contamination.
In cement plants, pollution, dust, and moisture create conductive layers on insulators. This leads to flashover risks, leakage current, and insulation failure. RTV coating provides a protective silicone layer that ensures long-term insulation performance.
In cement plants, pollution, dust, and moisture create conductive layers on insulators. This leads to flashover risks, leakage current, and insulation failure. RTV coating provides a protective silicone layer that ensures long-term insulation performance.
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RTV Coating Application at Shree Cement – Project Background
Shree Cement is one of India’s leading cement manufacturers with high-load electrical infrastructure operating continuously.
In such harsh industrial conditions, insulators are exposed to:
- Heavy dust and cement particles
- Moisture and humidity
- Chemical contamination
- High voltage stress
Without protection, these conditions can cause serious electrical breakdowns.
What is RTV Coating Application?
RTV (Room Temperature Vulcanizing) coating is a silicone-based insulating coating applied on insulators to prevent contamination and flashover.
It provides:
✔ Hydrophobic surface
✔ Self-cleaning property
✔ Leakage current reduction
✔ Increased insulation life
Scope of RTV Coating Application at Shree Cement Plant
Agile Microsys carried out RTV coating on:
- Substation insulators
- Switchyard equipment
- Transformer bushings
- High voltage lines
This ensured complete insulation protection across the plant.
RTV Coating Process Followed
1. Surface Cleaning
All insulators were cleaned to remove dust, grease, and contaminants.
2. Controlled Application
Uniform RTV silicone coating applied using industrial spray method.
3. Thickness Inspection
Coating thickness was checked to ensure long-lasting performance.
4. Final Testing
Leakage current and insulation performance tested after application.
Benefits of RTV Coating Application at Shree Cement
The RTV coating solution at Shree Cement delivered major improvements:
✔ Reduced flashover risk
✔ Improved electrical insulation reliability
✔ Lower maintenance requirement
✔ Increased equipment life
✔ Enhanced plant safety
Why RTV Coating is Critical for Cement Plants
Cement industries operate in extremely dusty environments. RTV coating ensures:
- Continuous insulation protection
- Reduced outages
- Better performance in humid weather
- Lower cleaning and maintenance cost
Why Choose Agile Microsys Pvt. Ltd.
Agile Microsys Pvt. Ltd. is a trusted provider of:
✔ RTV Coating Solutions
✔ Thermal Imaging Inspections
✔ Electrical Safety Audits
✔ Industrial Monitoring Systems
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Learn more about RTV coating solutions:
https://agilemicrosys.com/rtv-silicone-high-voltage-insulator-coating/
Conclusion – RTV Coating Application at Shree Cement
The RTV Coating Application at Shree Cement demonstrates how preventive insulation protection can significantly improve electrical reliability and safety.
With the expertise of Agile Microsys Pvt. Ltd., industries can protect their assets, reduce failures, and ensure long-term operational stability.







