Introduction
RTV Coating Abu Road project was successfully executed by Agile Microsys Pvt. Ltd. to improve insulation performance and protect electrical equipment from dust, moisture, and contamination in a cement plant environment.
In heavy industrial conditions, pollution creates conductive layers on insulators, increasing the risk of flashover, leakage current, and unexpected failures. RTV coating provides a durable silicone protective layer that ensures long-term insulation safety.
Learn more about our solutions:
https://cslsilicones.com/en/products/high-voltage-insulator-coatings
RTV Coating Abu Road – Insulation Protection Solution
The Abu Road plant operates under continuous production with high-voltage electrical infrastructure.
In such environments, insulators are exposed to:
- Heavy cement dust
- Moisture and humidity
- Chemical pollutants
- High voltage stress
Without proper insulation protection, this can lead to electrical failure and downtime.
RTV Coating Abu Road – Project Overview
The RTV Coating Abu Road solution was designed to provide long-term insulation protection and reduce electrical risks.
RTV coating offers:
✔ Hydrophobic surface
✔ Self-cleaning performance
✔ Reduced leakage current
✔ Extended insulator life
RTV Coating Scope of Work
Agile Microsys executed RTV coating on:
- Substation insulators
- Switchyard structures
- Transformer bushings
- Outdoor high voltage equipment
This ensured full insulation safety coverage across the plant.
RTV Insulator Coating Process
1. Surface Cleaning
All insulators were cleaned to remove dust, oil, and contaminants.
2. Controlled RTV Spray Coating
Uniform silicone coating applied using industrial spray equipment.
3. Thickness Testing
Coating thickness measured to ensure long-term durability.
4. Final Electrical Testing
Leakage current and insulation performance tested after application.
Benefits of RTV Insulation Coating
After implementation, the plant achieved:
✔ Reduced flashover risk
✔ Improved insulation reliability
✔ Lower maintenance requirement
✔ Increased equipment life
✔ Better plant safety
Why RTV Coating is Critical in Cement Plants
Cement plants are highly polluted environments. RTV coating ensures:
- Continuous insulation protection
- Fewer outages
- Better performance in humidity
- Lower cleaning cost
Why Choose Agile Microsys Pvt. Ltd.
Agile Microsys Pvt. Ltd. is a trusted provider of:
✔ RTV Coating Services
✔ Thermal Imaging Inspection
✔ Electrical Safety Solutions
✔ Industrial Monitoring Systems
Explore More
Our Website https://agilemicrosys.com/
RTV Coating Service Page https://agilemicrosys.com/rtv-silicone-high-voltage-insulator-coating/
Watch Project Videos https://www.youtube.com/@AgileMicrosys
Follow Our Projects on LinkedInhttps://www.linkedin.com/company/agilemicrosys
Conclusion – Insulation Protection at Abu Road Plant
The RTV Coating Abu Road project highlights how preventive insulation solutions improve electrical safety, reduce maintenance, and increase equipment life in harsh industrial environments.
With expertise from Agile Microsys Pvt. Ltd., industries can ensure reliable and long-term protection of their electrical assets.
